Regeneration process

1) REDUCED CAPACITY DUE TO SULPHATION: REGULAR MAINTENANCE

Low capacity on your batteries is mainly caused by sulphate crystals that have gradually built up on the electrodes, preventing the battery from effectively delivering current – these crystals in effect suffocate the battery. This lead sulphate increases the internal resistance of your battery and decreases the electrolyte density. The process of sulphation build-up is unavoidable. Worse yet, after 3-4 years the process accelerates substantially (thus the rapid fall at this age in your battery's productivity). If your battery suffers from capacity loss, then our battery regenerator will be very effective.

If you service your battery once a year with our battery regenerator, sulphation will never stand a chance! 

What if your battery has never been regenerated before?

No need to worry. In most cases, even old batteries that didn't receive regular maintenance can be regenerated to over 85% of their original capacity.

2) CLEANING + ANALYSIS + REPAIR OF BATTERY

Prior to the regeneration process it is very important to make sure that the battery, battery connections and battery box are free of defects. We also need to make sure that the battery surface is neutralized so that sulphation build-up on the connectors doesn’t effect the battery performance. An untreated battery surface may cause leak currents which will have a bad effect on the battery life. 

When all connections have been checked and the surface has been treated we can continue with the regeneration process itself.

3) BATTERY REGENERATION WITH ENERGIC PLUS

The regenerator runs several cycles (charging, equalizing and discharging) on the battery, during this process lead sulphate is removed by the electrical high-frequency pulsation process of the battery regenerator. This has the following results:

  • the specific gravity of the electrolyte is increased
  • internal resistance is reduced
  • increased capacity of the battery (Ah)
  • increased cell voltage

If the regenerator is combined with our BMS-system, you can even perform a complete analysis of every cell in the battery which is a unique feature!

4) ANALYSIS OF THE BATTERY AFTER THE REGENERATION PROCESS

The condition of the battery is analyzed again once the regeneration process is finished. The improvements are processed and all cells are checked to see if any of them need replacing. Reports on the battery condition (in pdf, Word or Excel) and reports of the BMS-system (in pdf, Word or Excel) are generated. These reports give you a detailed view on the current condition of your battery.

5) PUTTING THE BATTERY INTO OPERATION

When the regeneration process is finished the battery can be put back into use!

Stop wasting money, start using the Energic Plus battery regenerator!